MAI®440GE

Advanced injection technology for demanding projects

Mai 440GE
  • High mixing quality
  • Electronically controlled water system
  • Variable pump capacity
  • Post-grouting and pressure holding functions
  • Compact design due to continuous mixing system
  • Data recording (optional)
  • Remote assistance (option)

The MAI®440GE is the right solution for demanding civil engineering applications and use on tunnel boring machines (TBMs). This powerful multi-purpose mixing pump offers a high level of process reliability and guarantees consistent quality in a wide range of applications

With a variable pump capacity of up to 70 l/m and a delivery pressure of up to 40 bar, the MAI®440GE is ideally suited for injections and backfilling. Depending on the configuration, machine-compatible materials with grain sizes of up to 6 mm can be processed. MAI®NET devices such as a MAI®DOS dosing pump can be connected to the integrated MAI®NET socket.

Applications

  • Mixing and pumping of mortar or cement
  • Applications such as: Anchor grouting, slope stabilization, excavation stabilization, tunnel construction, backfilling, pile foundations, grouting, soil consolidation

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Technical advantages

The MAI®440GE is equipped with numerous innovative functions that support the user in his job. These include the pressure limitation, post-grouting and pressure holding functions and the pressure-dependent speed control which automatically optimizes the injection time.

The operating status is shown on the display in real time. With the optional data recording function, the injection process and selected machine parameters can be documented for each drill hole.

Technical details

  • High mixing quality: High mixer speed and patented mixing tools ensure a uniform and high-quality mix
  • Electronically controlled water system: Keeping the set water volume constant ensures a consistent W/B factor
  • Variable system capacity: Depending on the dosing screw and screw pump, up to 70 l/min are possible
  • Constant W/B factor: Due to the separate mixing and pumping unit, the W/B factor remains constant regardless of the delivery pressure
  • Agitator: Delays stiffening and increases the homogeneity of the material in the pump hopper
  • 7" color touch display: Shows the most important settings and the operating status, enables application-specific settings and provides assistance in operating the machine
  • Versatile feeding options: Can be fed with bagged goods, big bags or silos
  • Maintenance-friendly and durable: The use of MAI®CODUR and stainless steel components guarantees reduced wear and easy cleaning
  • Data recording (optional): Pressure, flow rate, volume, water setting and W/B factor can be recorded
  • Remote assistance (optional): Enables remote machine diagnostics and rapid assistance with application problems

Accessories

Choose the MAI®440GE and bring flexibility and top quality to your construction projects. Contact our team of experts for a personal consultation.

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MAI® International GmbH
Werkstraße 17
9710 Feistritz/Drau
AUSTRIA